Protect your Data Center from overvoltages.

Data Center Plant downtime is extremely costly: prevention is mandatory.

Overvoltages (especially of atmospheric origin) are among the most catastrophic causes of blackouts and data loss. With properly selected SPDs, service continuity, uptime and integrity are ensured.

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Continuity Safety Compliance
Infrastruttura Data Center moderna

Why is immediate action required?

Because the economic impact of downtime is severe:


Calculate the cost of a Data Center plant outage

130 min

Estimated average loss per single event:

≈ 221,400 €

Indicative value based on Ponemon Institute data.


Main sources of damage

1. Direct lightning strikes

Destructive effects due to extreme impulse currents.

2. Effects of indirect lightning strikes (LEMP and induced overvoltages)

Steep-front overvoltages generating damage with difficult-to-identify origins.

3. Switching impulses

Damage caused by overvoltages originating within the power supply system itself.

Nota:operational continuity is particularly critical for Data Centers (DC), Distributed Control Systems (CEDs), Telecomunications (TLC).


The solution: correctly selected high-performance SPDs

SPD Tipo 1+2 L 25/100 230 t ff 4

SPD Type 1+2
Three-phase with Neutral
Model L 25/100 230 t ff 4
SPD Tipo 1+2 L 25/100 230 t ff 2

SPD Type 1+2
Mono-phase
Model L 25/100 230 t ff 2


Objective: intercept impulse currents by discharging them to the ground, protect the equipment, the data and ensure uptime.

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Key parameters for SPD selection

Iimp In Up TOV
1) SPD Type / Test classes according to IEC 61643-01 / -11 standards
  • Type 1: tested with Iimp 10/350 μs (lightning currents);
  • Type 2: tested with In 8/20 μs (nominal impulse current);
  • Type 3: tested with combined generator: Uoc 1,2/50 μs open circuit, I 8/20 μs short circuit.
2) Optimal protection level values (Up)
  • con In ≥ 25 kA (8/20) → Up ≤ 1.25 kV;
  • con Iimp ≥ 25 kA (10/350) → Up ≤ 1.25 kV;
  • con 1 kA peakUp ≤ 0.75 kV.
3) Short-circuit current withstand capability
  • SPD must prevent follow current circulation (No Follow Current).
  • Isccr must be considered during design (typically ≤ 50 kA eff.).
4) Response time
  • Systems are stressed by impulses in the μs range; semiconductors can be damaged in ps. The faster the SPD, the better the protection.
  • Reference value for Data Center applications: t ≤ 25 ns.
5) Progressive performance indicator
  • Color indicator: fully green (full performance) → green/yellow (reduced performance) → fully yellow (minimum performance) → red (end of life);.
  • Preventive remote alarmis triggered when the indicator is fully yellow, , not at end of life as commonly occurs.
6) Suitability for operation in conductive pollution environments (PD3)
  • For Air Handling Unit (AHUs) and outdoor panels (e.g. rooftops), due to condensation phenomena, Pollution Degree 3 is recommended.
  • Suitability for operation at elevated temperatures (Extended Range).
7) TOV – Temporary overvoltages
  • Generated during ground faults on MV and LV lines. Their magnitude and duration depend on the power distribution systems.
  • To ensure the SPD withstands such network faults, both on MV and LV sides, the maximum continuous operating voltage (Uc) must be at least 335 V for 230/400 V systems.

How we work (step by step)

  1. Assessment

    Plant survey, network data acquisition, lightning risk level definition.

  2. SPDs selection

    Identification of correct parameters for selection.

  3. Installation method

    Coordination with internal/external disconnector at SPD end of life. Indication of the correct modality for installing the SPDs

  4. Compliance

    Compliance with IEC 61643-11 Ed.2, certified by internationally recognized markings.

  5. Verification maintenance

    Periodic inspections and guidance for preventive maintenance.


Tangible benefits from installing ZOTUP SPDs

Uptime

Service continuity and data protection.

Safety

Complete and reliable protection.

Maintenance

Local and remote information on SPD efficiency.


FAQ

Are only SPDs sufficient to protect a system from direct lightning strikes?

Generally yes, if properly sized and positioned. Modern structures are typically reinforced with concrete/steel and therefore do not necessarily require an external LPS.
Assessment must in any case be performed by a qualified expert.

Which type of SPD is required in a Data Center?

Data Centers typically operate with MV/LV systems due to high loads and dimensions. These systems are nominally equipotential at 50 Hz but rarely so under atmospheric impulses. Lightning impulse current therefore significantly flows into secondary distribution. SPDs must thus all be Type 1+2, with high discharge capacity (Iimp and In) and protection level (Up). Optimal sizing involves replicating the same performance as those installed at the system origin.

Is a 750 V protection level (Up) at 1 kA really necessary for SPDs in Data Center?

Yes. Equipment insulation stress is caused by Upf, which can reach values much higher than Up, even double. Given that electronic equipment impulse withstand level is at least 1500 V, a 750 V protection level is necessary to ensure optimal conditions. Proper cabling measures are also required.

Why Uc ≥ 335 V in 230/400 Vac systems?

This parameter significantly contributes to making SPDs immune to TOVs in TN and TT systems.

Which behaviour of SPDs in case of TOV is optimal: withstand mode or fail safe mode?

The difference between withstand mode and fail safe mode is that, the withstand mode (the optimal solution) required that SPD under TOV conditions is still “perfectly working”. On the other hand the fail safe mode, in case of some specific TOV conditions, SPD is “damaged” but in a safe manner for the maintenance team and no more to protect system..

Is SPD coordination within the system essential?

Yes. Without energy and voltage coordination, the risk of impulse overload becomes high, leading to damage to both the SPD and protected equipment.

Is Pollution Degree 3 (PD3) really necessary?

AHUs are typically rooftop-installed and exposed to direct lightning and radiated electromagnetic interference. Their distribution and control panels, also rooftop-mounted, are exposed to extreme conductive pollution (condensation, sometimes salinity). PD3 is essential to ensure installation suitability in such environments.


Protect Data Centers, continuity and data.

We support our customers in SPD system design, providing guidance on correct sizing, selection, installation and maintenance criteria.

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Click the link below to read recommendations for protecting Data Centers from overvoltages.

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